I. Panel Processing Technology System and Core Processes

Panel processing is an industrial production process that uses raw materials such as metals, wood, and plastics as the basis and forms standardized panels through precision manufacturing processes. The current mainstream technologies mainly cover three major fields:

 

1. Cutting and Forming Technology

Laser cutting technology has become the core means of metal panel processing with an accuracy of 0.1 mm. It achieves material melting and cutting by generating a high temperature of 6000°C instantaneously through the laser beam. Carbon steel materials are suitable for the oxidation melting cutting process, while stainless steel uses the melting cutting process under the protection of non - oxidizing gases. Both methods can reduce material loss by 30% and increase the cutting speed to three times that of traditional machining.

 

2. Composite Processing Devices

The innovative T - slot linkage processing equipment realizes the synchronous cutting of horizontal and vertical slots through a dual - axis CNC system, reducing the number of tool feeds in traditional processes from 5 to 1 and controlling the surface roughness of the workpiece to Ra1.6μm. The intelligent punching device is equipped with a displacement sensing system, which improves the positioning accuracy to ±0.05 mm and effectively eliminates the problem of panel stamping deviation.

Deburring Machine

3. Surface Treatment Technology

The fully automatic deburring system integrates ultrasonic detection and self - adjusting grinding wheel sets, achieving a burr removal rate of 99.7% and a surface finish that meets the mirror - level standard. The dust - suppressing cutting equipment with a dust collection efficiency of 98% significantly reduces the PM2.5 concentration at the processing site through negative pressure adsorption and cyclone separation technology.

 

II. Technological Innovations in Sub - industries

Electronics Manufacturing Industry: PCB board processing uses HDI high - density interconnect technology, with the line width accuracy controlled within 18μm, and is equipped with X - ray detection equipment to achieve accurate detection of millions of solder joints.

Automobile Manufacturing Field: Aluminum - magnesium alloy panels can complete acute - angle bending with a radius of less than 2 mm through the servo - hydraulic forming system, and the springback is less than 0.3°.

Furniture Manufacturing Industry: The multi - dimensional adjustable drilling platform supports inclination adjustment from 0° to 90°, and cooperates with the automatic tool changer to realize the switching of 20 types of holes, increasing work efficiency by 40%.

 

III. Four Major Trends in Industry Development

1. Intelligent Production Lines: The panel processing line connecting the intelligent warehousing system and the robotic arm realizes 72 - hour continuous unmanned operation, and the Overall Equipment Efficiency (OEE) reaches 85%.

2. Precision Processing: The five - axis linkage machining center controls the form and position tolerance at the IT5 level, meeting the processing requirements of high - strength titanium alloy panels in the aerospace field.

3. Composite Processes: The integrated laser cutting - bending - welding equipment shortens the process transfer time by 60% and increases the comprehensive material utilization rate to 92%.

4. Green Manufacturing: The water jet cutting technology replaces traditional oil - cooled machining, reducing industrial wastewater discharge by 80% and reducing the workshop noise to below 75 decibels.

 

With the penetration of Industry 4.0 technology, panel processing is accelerating the transformation to a digital factory. The intelligent process control system can collect more than 500 processing parameters in real - time and optimize the production rhythm through machine learning algorithms, promoting an overall increase in the industry's production efficiency by 25% - 40%.