XDP-RPRT Series surface finishing and polishing machine
XDP-RPRT Series surface finishing and polishing machine
XDP-RPRT Series surface finishing and polishing machine

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Deburring & brushing & polishing integrated machine

Product details

Structure: 1 wide sand belt+6 roller brush+1 wide sand belt

The JM XDP-RPRT precision deburring machine achieves efficient and precise deburring and surface treatment functions through the coordinated use of sand belt polishing, universal roller brush chamfering, and vacuum adsorption system.
The roller brush has the functions of self rotation and revolution, which can deeply process burrs on the edges and hole positions of the workpiece, while also achieving uniform chamfering and drawing effects.
Using high damping rubber material conveyor belt, combined with strong vacuum suction fan, to ensure the stability and positioning accuracy of the workpiece during high-speed operation.
The XDP-RPRT Deburring and wire drawing machine can efficiently process the edges of metal parts and plates, remove rough burrs left during the manufacturing process, and ensure smooth and safe surfaces through sanding, universal roller brush chamfering, and vacuum suction system.
Polishing wheels are crucial components in the machines, designed to provide a final smooth finish on metal surfaces. By rotating at adjustable speeds and applying a polishing compound, they help achieve consistent surface smoothness and enhanced aesthetics.
The equipment is equipped with a 5KW wet dust collection system.

CNC system

The CNC system is a key component of the CNC metal deburring machine, responsible for centrally displaying and controlling all operational parameters during the deburring process, improving machining efficiency and accuracy.

It not only provides real-time feedback, but also allows operators to make precise parameter adjustments as needed to ensure workpiece quality.

Workstations:R+P+R+T (Wide Belt + Roller Brushes + Wide Belt + Polishing wheel)

The RPRT series pairs a single wide sanding belt , a roller-brush workstation , one more single wide sanding belt and a polishing wheel station ; platform width dictates belt size and the number/diameter of roller brushes, while a high-power vacuum suction fan firmly holds parts in place—modular station options are available to match varying production needs.

Abrasive consumables

Abrasive belt

Abrasive belt is a grinding tool used for metal surface treatment. After special processing, it forms a belt like structure and is suitable for various processes such as grinding, deburring, polishing, finishing, and brushing.

The sand belt removes excess material through friction with the surface of the workpiece, thereby improving the surface quality and appearance of the workpiece.
 

Roller brush

Roller brush is a metal processing and surface treatment tool used in processes such as deburring, edge rounding, surface drawing, cleaning, removing oxide layers and oil stains.

The working principle of the Deburring&Brushing machine is to achieve deburring, chamfering, and surface finishing effects by rotating the bristles in contact with the surface of the workpiece.
 

Polishing roller

Polishing rollers work by applying rotational motion with controlled pressure, using specialized abrasive materials to remove fine surface imperfections and enhance the overall appearance of the workpiece. These rollers ensure even polishing over large surface areas, offering high precision and consistent results, essential for industries requiring high-quality finishes, such as automotive and appliance manufacturing.

Comparison of deburring workpieces before and after removal

Before deburring:

The rough edges and sharp burrs of the workpiece affect the assembly accuracy.

There may be an oxide layer and slight unevenness on the surface, which can affect subsequent processing or coating adhesion.
 

After deburring:

Smooth edges without burrs enhance product safety.

After being polished or brushed, the metal surface becomes more exquisite and beautiful.

After deburring, improve dimensional accuracy to ensure better assembly quality.

Removing the oxide layer is beneficial for subsequent processes such as welding, painting, and electroplating, improving coating adhesion and durability.

Technical specifications

Equipment processing width selection 450/800/1000/1300/1600mm
Processing thickness 0.5-100mm
Abrasive belt speed 1-15m/min
Feeding rate 1-7m/min
Roller brush rotation speed 1-21m/min
Roller brush size 150*250/300*300/300*400mm
Edge rounding range R0.1-0.5mm
Platform height 900-1000mm
Minimum processing size 50*50*0.5mm (Vacuum adsorption)
Rated voltage 380V/3P/50HZ (customized)
Operating pressure 0.6-0.8Mpa
Brushed pattern Snowflake brushed finish, snowflake short brushed finish

Optional structure

1+4+1+1

1+6+1+1

More optional tools

  • R station — Deburring with wide belt

  • P station — Edge rounding with rotary brushes

  • T station — Polishing with polishing wheel

  • H station — Remove heavy slag with disc hammers

Video demonstration


More Info? Get In Touch

CONTACT
Email:

jeanie@jianmeng.com

Phone:

+86 19805122954

 

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